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it sounds very powerful
it sounds very powerful, but still don't understand? It doesn't matter. The metal processing editor visited 10 leading machining enterprises in the industry and told you what real intelligent manufacturing is with real cases. If you are interested in the product or technology, please click "request information".
laser blanking compound machine
as early as 1979, tongkuai company in Germany has been committed to promoting the application of composite processing, and launched the first laser blanking compound machine in the world. Since the new trumatic 1000 fiber was launched in the Chinese market, it has attracted the attention and favor of various industries. Let's take a look at the characteristics and advantages of this compound machine and composite processing.
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trumatic 1000 fiber is equipped with a 3 kW trudisk laser, which can process high reflective materials such as brass and copper. The advantage of laser is that it can cut all kinds of complex contour and special-shaped hole flexibly and quickly, reduce the investment of mould, and obtain smooth and smooth cross-section at the same time. In addition, the powerful fast stamping process greatly widens the processing range of this machine tool. On the one hand, the stamping die is used to blanking the standard contour, on the other hand, it is used to complete the three-dimensional forming which can not be realized by plane laser cutting machine, such as punching, flanging, tapping and rolling rib forming process. The advantages of the two are perfectly integrated into this machine tool, no matter it is the productDesign or the entire sheet metal processing production chain, all break through the limits of traditional processing methods, and create more profits for customers.
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in traditional processing, some workpieces often need to be processed on punch press and laser cutting machine respectively. The internal handling of parts between two machine tools brings not only higher time and logistics costs, but also the loss of machining accuracy. In order to ensure the accuracy, it is necessary to design additional fixture or laser assisted relocation function. Even so, for demanding customers, due to the lack of precision, the high scrap rate and economic benefit loss are still unbearable. The compound machine can solve this problem perfectly.
the following figure shows the solution case brought by tongkuai for customers, a high-precision part manufactured by trumatic 1000 fiber for the consumer electronics industry.
MAC 2.0 plate characteristic compensation technology
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savanini has spent a lot of manpower and material resources in equipment analysis and material analysis for many years to pursue the quality consistency of bending parts and eliminate the residual stress of materials.
as we all know, the raw materials of sheet metal industry are generally hot-rolled sheet or cold-rolled sheet. Hot rolled plate is also the raw material of cold rolling plate. In the production process, the rolling force, working torque and cooling rate of hot rolled strip will affect the crystallization of materialsThe yield strength, rebound coefficient and tensile rate are affected.
the yield strength, springback coefficient and tensile rate of products from different steel mills and even from different batches of the same steel plant are different.
in the above figure, red is stainless steel, blue is carbon steel, and green is aluminum
in order to reduce the scrap rate of users, pursue the accuracy of bending and product consistency, as a model of flexible sheet metal manufacturing technology, savanini has developed a unique global sheet metal characteristic compensation technology MAC 2.0 (material) with more than 50 years of experience attitude correction)。
the whole research. Savanini sent the sheet data collected in the past 50 years from all over the world to the Research Institute of Linz University, and conducted in-depth research on the characteristics of each kind of plate, and established different bending force compensation models for different plate characteristics. Through a series of patent algorithms, savanini entered into savanini plate database. After more than ten years of continuous research and practical testing, MAC 2.0 technology was finally deployed to each new savanini multilateral bending center, and the adaptive technology in industry 4.0 concept was applied to daily production.
when the multilateral bending center makes the first bending for each sheet, the equipment will automatically start to detect the characteristic difference between the current sheet and the previous sheet (such as tensile strength)If the deviation value is greater than a certain degree, the system will exchange information with the data in the large database, compare the current input sheet material with the corresponding label in the database, and automatically perform the bending force compensation according to the comparison results and workpiece drawings, so as to achieve the same bending angle under different plate characteristics. However, the whole process only takes 0.3 seconds, which has little effect on the production time. More importantly, MAC 2.0 improves the overall product quality and consistency, reduces scrap rate and equipment debugging time, and brings considerable benefits to users.
the never-ending factory is just around the corner
in the robot automation production factory, there are two major problems that have plagued the production managers of the factory.
If a robot on the production line breaks down suddenly in the production process, it may cause the whole production line to stop production, which will bring great time and economic losses to the project. Take the automobile production line as an example, if one car is produced in 2 minutes, 30 vehicles are produced per hour, and each vehicle is worth 100000 yuan, then if the production line stops for one hour, it will cause a loss of 3 million output value.
when a large number of robots are used in the factory, the maintenance and management of robots will be a troublesome problem for equipment maintenance engineers. Different types of robots have different maintenance items and maintenance periods, even if they are the same typeDue to the different purchase time and use frequency, the maintenance time point is different. Therefore, it is difficult to work out a unified and optimized robot maintenance plan.
in order to solve the above problems, FANUC company has developed a robot cloud remote service system (ZDT system). The system is an industrial Internet of things application specially developed for FANUC robot products.
Video: introduction of cloud remote service system ZDT
ZDT uses industrial Internet of things and big data technology to collect and monitor all kinds of operation data and maintenance information of FANUC robot, analyzes these big data, digs out the hidden danger of equipment failure, and makes preventive inspection and maintenance in advance, so as to avoid the sudden failure of equipment in normal production process, and then realizes zero unexpected shutdown of equipment and ensures the operation Continuous and stable operation of the plant.
ZDT continuously collects all kinds of information of FANUC robot, monitors the mechanical parts and controllers of the robot, and also monitors various process equipment and process equipment, such as servo welding gun and spraying equipment.
ZDT also has advanced system optimization function. Using the system optimization function can reduce the power consumption of the system operation, prolong the service life of the robot, and improve the speed and efficiency of the system.
ZDT system network architecture
FANUC cooperated with Cisco to greatly expand ZDTThe big data collected by ZDT function is sent and stored in the cloud. Through the Internet and cloud services, the robot operation data of customer factory is connected with FANUC's global service network. Once ZDT running on the cloud predicts that a FANUC device may fail, it will automatically inform FANUC's service team. FANUC will immediately analyze the causes and take measures. Before the customer's equipment fails and stops, FANUC's technical support personnel and equipment spare parts have arrived at the customer's factory, completed the necessary maintenance and repair, and ruled out the equipment in advance The potential for failure.
after the ZDT function is connected to the cloud, the emergency response speed of FANUC global service team is greatly improved. At the same time, for the new analysis and diagnosis function applications newly developed by FANUC company, the configuration deployment, update and maintenance can be carried out quickly in the ZDT data center in the cloud, so that users can enjoy the latest functions and services developed by FANUC in time.
users can access the ZDT system through the Internet to understand the working status of the robot. In this way, no matter where they are, such as the company, home or on the way to business, users only need to connect their laptops, iPads or mobile phones to the Internet, and through the browser, they can understand the working status of the factory robots.
the ZDT system can count the maintenance time of the robot in real time and give the remaining time. Once the remaining maintenance time has been reachedWarning value, as set in the figure two weeks in advance, will send an alarm to the user, timely arrange maintenance. According to the remaining time, users can reasonably arrange the robot maintenance plan to keep the robot in a healthy working state and extend its service life.
the ZDT system can automatically generate the daily status report of the robot and send it to the user's mailbox. Through this report, users can find out which robots have abnormal conditions on that day, instead of checking them in the website. Each month, ZDT system can also provide monthly analysis report, so that users can quickly understand all the problems and causes of the robot in that month.
in 2015, FANUC established the first robot cloud remote service system in the United States to provide technical support services for users. As of 2017, more than 14000 robots have been connected to the ZDT system to provide users with highly reliable fault warning services.
in order to better serve domestic users, Shanghai FANUC established a ZDT cloud remote service system for FANUC robot users in China in Shanghai, which was put into operation on December 8, 2017. The system is constructed and operated by Shanghai fanco company, providing high quality and fast robot fault warning and preventive maintenance services for domestic users.
the equator? Comparator
the equator? Comparator is located next to the turning and machining center, providing high-precision dimensional inspection data synchronously with the production process to help manufacturing enterprises improveThe output and process capability of the production line can also be easily integrated into the automation unit.
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integrate the equator comparator into the automatic production line and production unit to form the automatic parts detection and feedback unit of the production line. The intelligent manufacturing, processing automation and process control can be realized by using the dual measurement of internal and external measurement.
Renishaw's new Equator 500 comparator can realize intelligent process control of large workpieces, and has the advantages of mature and reliable equator 300 comparator.
the size of the new Equator 500 comparator is larger, and its working space diameter can reach 500 mm and the height can reach 400 mm, so it can measure larger workpieces.
the base of the comparator 500 can support workpieces and fixtures with a total weight of no more than 100 kg. Flexible response to the measurement of large workpieces in intelligent manufacturing, including transmission parts such as automobile and truck transmission and engine housing, connecting rod and differential gearbox, suspension casting, stamping parts, valves and pump bodies, etc.
the comparator is compatible with the new IPC (intelligent process control) software, which can continuously monitor and automatically adjust the processing operation to ensure that the workpiece size is close to the nominal value and within the process control range. It is located in the vicinity of CNC machine tools, allowing process adjustment during production, avoiding time delay or excessive dependence on finished product (completion) inspection. An equator comparator can be connected with one or more numbersControl machine tool controller.
coroplus? Digital processing solutions
today's rapid development of digitization has brought opportunities for manufacturing industry to overcome challenges and minimize the waste of resources, time and data, so that it can finally obtain more profits. Sandvik's coroplus?, a digital processing product family, contains a number of solutions that will drive manufacturing into the industrial 4.0 era.
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obtaining the recommended values of cutting tools and cutting parameters
the selection of cutting tools and cutting parameters is a process that can create or destroy efficiency. In modern workshops, paper samples are becoming less and less, and digital solutions can recommend appropriate tools and cutting parameters for specific machining tasks. With the coroplus? Toolguide, you can get the recommended values of tools and cutting parameters through an easy-to-use interface. Define your machining application, and then you can see the most efficient tool recommended.
create and manage digital tool components
the use of digital tool components can improve the safety of the entire processing process. By presenting the tool components in digital form, you can simulate the whole process with high precision before machining starts. The coroplus? Toollibrary is aThe digital tool library integrated with tool management and computer aided manufacturing (CAM) system enables you to improve the efficiency of process planning and preparation.
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monitor the processing and machine condition
coroplus? Processcontrol increases the safety of the processing process. The system consists of three value based solution suites.
? The collision detector automatically fingerprint door lock suppliers stops the machine tool when it detects a collision, so as to avoid high machine maintenance costs.
? The tool guard monitors the performance of the cutting tool for maximum machining safety.
? The machine health detector obtains the machine condition report and saves costs through predictive maintenance.
Coromant capto? DTH plus
forecast the maintenance demand of power cutterbed
equipped with quick replacement of power cutterbed, you can shorten the time spent on measurement, clamping and tool change, thus improving the utilization rate of machine tool. By incorporating sensor technology into a power cutterbed with quick change, you will get information about the cutterbed, enabling you to plan maintenance in a cost-effective manner - and to ensure that production does not stop due to tool damage.
generate computerelectronic hotel locks numerical control (CNC) code for innovative machining methods
coroplus? TToolpath is the name of a set of software that generates tool paths for unique machining methods.
? Spirogroofing? Tool path software allows users to quickly generate NC code for spirogrowing? Which is a machining method for sealing ring grooves.
? Invomilling? CAD / CAM is a complex invomilling? Programming software. Invomilling? Is a flexible method for machining gears with standardized cutting tools.
? Primeturning? Tool path software can quickly generate high-quality NC code for primeturning, and primeturning method enables you to perform omni-directional turning in a more efficient way than traditional turning.
silent tools? Plus
to improve the safety of inner hole turning
when turning long overhanging inner holes, one of the main challenges is to entrance systems supplier understand how the machining process inside the components works. Silent tools? Plus is a solution that enables operators to obtain processing information through a control panel. Data is sent from the tool to the operator, enabling him to make better decisions and increase the safety of the machining process.
coroplus? Machining insights
improve equipment utilization
workshop availability rulesA high degree of transparency is required for all production operations. Although manual collection of machine data and related documents is time-consuming, networked machines offer the possibility of high transparency, optimized planning and streamlined production. By using coroplus? Machininginsights, you can immediately learn about the performance of your machine and the opportunity to optimize your production process. This solution enables you to collect relevant data, gain insight and take action to optimize and improve production processes. ?
get started now
among the many tool and machine tool solutions, new digital solutions are profoundly changing the manufacturing industry. Driven by data and networking, this change will change our way of industrial production. The coroplus? Solution enables you to take the next step towards digital machining and industry 4.0, whether it's connecting a machine tool, finding the right cutting parameters faster, or you want to improve the productivity of your entire plant.
the automatic processing production line of differential housing
automobile differential can make the left and right (or front and rear) drive wheels rotate at different speeds, and the differential housing is the key part of the differential. The realization of automatic processing of differential case not only improves the product grade of customers, but also greatly improves the product quality, stability and production efficiency, and greatly reduces the labor cost.
the differential case automatic processing production line independently designed and implemented by Shenming technology consists of 6 machine tools and 3It is composed of a multi joint robot, which has completed all the processing contents of the differential housing, and realized the production line beat of 120 ~ 150 seconds / piece. The tool life management system is used to ensure the machining stability. Under the general framework of tool life management, the production line adopts manual sampling inspection and tool compensation system to compensate the machine tool, and the compensation process does not stop. After the delivery of the production line, the operation is stable and has been well received by customers.
wonderful video of differential housing automatic processing production line
the duration is 03:27, please watch the
D series cold chamber die casting unit
to let users have a die casting unit with higher strength, more stability and longer service life has been the dream of many die-casting manufacturers. The newly developed D series cold chamber die casting unit of Lijin group provides a new solution to meet the needs of users for high rigidity, high stability and high durability die casting machines, and is the first to push to the Japanese market dominated by local die casting machines.
} force D400 main engine on display in Japan Die Casting conference and Exhibition 2018
through finite element analysis, the force of D-series cold chamber die-casting unit designed by d-frame is balanced, which can effectively avoid stress concentration. It has strong rigidity, small deformation of the template, and integral casting of the installation hole of the charging cylinder and barrel. At the same time, the one-time clamping process is completed, the coaxiality is stable and reliable, and the service life of the barrel and punch is extended.
in addition, force DThe series of cold chamber die casting units have different types of mold locking force ranging from 1600kn to 9000kN, and continue to use the traditional and mature technologies such as intelligent control injection technology, intelligent mold adjustment, energy-saving control system, import and export throttling technology, LK network management system (optional). For the old users of Lijin, the operation is still so familiar, easy to use, safe and reliable, but the new D-shaped structure design brings more stable and stronger rigid experience, and the confidence in using will be more existential.
x-definition plasma cutting technology
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Haibao x-definition plasma cutting technology integrates a series of new technologies to optimize the cutting of stainless steel and aluminum materials with different thicknesses, and has made a new breakthrough in the field of nonferrous metal cutting. In fact, x-definition plasma cutting technology is the most eye-catching non-ferrous metal cutting. For thin stainless steel (no more than 10 mm), the enhanced Hydefinition? Inox (HDI) process can achieve excellent cutting quality whether using nitrogen as plasma gas and shielding gas, or F5 as plasma gas and nitrogen as shielding gas. The cutting surface of the workpiece is smooth and bright, the color is stainless steel, almost no slag. Cutting quality easily meets ISO range 2 or 3.
using 60 a nitrogen / nitrogen HDI process to cut 3-10 mmWhen non-ferrous metal is used, vertical, smooth and slag free cutting effect can be achieved. In particular, when cutting materials with thickness less than 10 mm, the cutting surface is bright and the color is metallic.
using 80 AF5 / nitrogen HDI process to cut 10 mm material. The edge of the cutting surface is smooth and bright without slag.
when cutting thick stainless steel, if mixed hydrogen argon nitrogen is used as plasma gas and nitrogen is used as protective gas, the quality of stainless steel cut by x-definition plasma process is usually ISO range 3 or 4, which generally has bright and smooth edge effect, no slag and good verticality. The gas mixing ability of x-definition plasma cutting technology also allows users to modify the gas mixing ratio to optimize the cutting effect of different grades of stainless steel.
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using three mixed gases (hydrogen argon nitrogen) as plasma gas and nitrogen as protective gas, the cutting effect of thick stainless steel (12 mm or above) is very good. The cutting surface is smooth and bright, and the color is stainless steel natural color or light gold (argon mixing ratio is high). There is little slag and the cutting quality tolerance is usually between ISO ranges 3 and 4.
if using the new x-definition plasma cutting technology nitrogen / water (nitrogenWe call it the vented water injection (vwi) advanced automatic gas box process. Xpr300 can achieve excellent cutting effect when cutting aluminum, especially compared with the next generation of plasma cutting system.
the two samples below show their ability to cut thin aluminum sheets, including internal grooves and small holes.
xpr170 plasma cutting system, a new member of Haibao x-definition series, was launched in October 2018, and xpr300 is the only two Haibao x-definition level systems in the world.
Haibao x-definition series plasma cutting system
hyperMILL? Max machining
the hyperMILL? Cam software of open mind enables revolutionary 5-axis strategy, which can be programmed quickly and easily, so as to shorten the cycle time and achieve high-quality surface finishing. The high performance suite of the hyperMILL? CAM software suite includes an integrated hyperMILL? Max machining finishing module that can reduce cycle time by up to 90% using conical barrel cutter technology. It is very suitable for plane, ruled surface and surface in complex 5-axis components. HyPermill? Max machining offers three powerful finishing, roughing and drilling modules.
in recent aviation projects, the vertical step between tool paths has been increased by 12 times in the hyperMILL? Max machining process compared with the traditional machining methods using ball nose and round nose cutters. This reduces the depth of cutting and reduces the finishing operation time per part by five hours, "said Chris Nunn, President of concept reality Inc. "We can provide better parts in a shorter period of time, which can bring huge advantages to users."
through the application of innovative 5-axis tangential plane machining strategy and the cone-shaped barrel cutter with the functions of barrel cutter and ball end cutter, the hyperMILL? Max machining module can efficiently utilize the machine tool and tool options related to surface quality and speed.
the radius of the conical barrel tool is very large, ranging from 250 mm to 1500 mm. The large radius of the conical barrel cutter can realize the horizontal step of 6 mm to 8 mm. It can finish the adjacent areas such as the inner corner of the circle without changing the tool, and can process the difficult to reach area efficiently and safely. In addition to the extremely high surface quality, the hyperMILL? Max machining process can alsoShorten processing time, extend tool life, use fewer tools and achieve the highest process reliability.
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Zhongwang 3D is a completely independent intellectual property right of China, which integrates "surface modeling, solid modeling, mold design, assembly, sheet metal, engineering drawing, 2-5 axis machining" and other functional modules, covering the whole process of product design and development. Consulting Hotline: 4008-800-819
the functional advantages of Zhongwang 3D in processing design are as follows:
- It is perfectly compatible with NX, Creo, SolidWorks, CATIA and other 3D drawings, and can quickly check and view drawings;
- Provide multi-national standard parts library and mainstream standard parts, support self-made parts library, and improve drawing efficiency of common parts;
3 Based on the hybrid modeling technology, he is competent in complex surface modeling, and the entity and surface design interact freely;
- The combination of parametric modeling and non participation modeling helps to realize various 3D modeling ideas;
- 3D annotation and annotation on 3D entities can make the production and manufacturing information more vivid and intuitive.
6 Parts assembly and animation simulation, as soon as possible to find design problems, reduce the cost of rework;
- CAD / CAM integration, after the design is completed, the mold can be directly processed;
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Beijing quansiwei Power Technology Co., LtdThe company (hereinafter referred to as "quansiwei company"), focusing on the development of power station steam turbine, industrial steam turbine and steam turbine condenser, is a high-tech enterprise adhering to the independent innovation route. In 2004, after many years of theoretical research and engineering test, quan4wei company officially launched a new generation of four-dimensional precise design system and its supporting technologies with completely independent intellectual property rights and leading international level, becoming the most advanced enterprise of steam turbine technology in China.
type selection considerations
technology is the core competitiveness of quan4wei company, and maintaining domestic leading technology and being comparable with international technology is the top priority of the company's development. At present, many famous steam turbine suppliers in the world use pure 3D CAD design mode for product development and design. Although quansiwei company is the technical leader of steam turbine suppliers in China, its design method still adopts the traditional two-dimensional design method: first, design with two-dimensional CAD software, draw engineering drawings, and then carry out three-dimensional modeling according to the two-dimensional drawings, so as to carry out finite element analysis, aerodynamic analysis and other operations. In the new era, in order to further consolidate and enhance the key to competitive advantage, while maintaining the objective need of international leading level, the company decided to introduce more advanced 3D CAD software technology and establish 3D design platform. Engineers from the R & D and design department said that after the company made the decision of full 3D, finding suitable 3D CAD suppliers for full cooperation has become a key step on the way to upgrade the company. "What we need is not just a 3D design software, but an all-round oneThe platform ensures a good foundation for product R & D and design. " According to the introduction, quan4d company is very strict in selecting 3D CAD partners, requiring its 3D CAD software to meet the daily design and drawing needs of R & D and design departments, and support the customized development of some personalized functions with the company. At the same time, we should also ensure that we can respond to the new demands in the process of after-sales service and keep pace with the times together with quansiwei company.
Zhongwang 3D software
as a domestic professional 3D CAD design software with independent intellectual property rights, Zhongwang 3D has the functions of assembly, modeling, engineering drawing and curved surface, which provides support and great convenience for designers of full four dimensional company to carry out design work efficiently. Full four dimensional engineers said: "steam turbine is a large-scale equipment, which is basically customized design and production based on the customer's field conditions, which requires high accuracy and safety. Now, we can confidently give the relevant data to the Zhongwang 3D platform. "
it is understood that quansiwei company has also specially selected a number of senior designers from the interior to form a special team to promote transformation and upgrading, which is responsible for the close demand communication with China hope software, timely response and promotion of cooperation and progress in customized functions between the two sides. According to the feedback of quan4wei, the introduction of Zhongwang 3D has enabled enterprises to break through the monopoly of foreign software, and can independently choose the design software suitable for their own use requirements. At the same time, Zhongwang software has the advantages of localization resources and providesThe professional and efficient after-sales service has strengthened their determination to transform and upgrade and break through themselves.
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[Build Ready] personal CAD workstation/light gaming/everyday PC
Some things to note: I plan to load Creo Parametric 2.0 and Solidworks on it (3D CAD programs). These require the use of workstation graphics cards.
I splurged a bit on the case because I want this to last me a while and it seems more difficult to upgrade the case and motherboard than something simple like RAM.
I didn't include a copy of Windows in the breakdown because I can get that from my school.
The keyboard is just to hold me over until I can afford the mechanical one I want.
Does anybody have any experience with this monitor? The most important thing for me about a monitor is that the blacks be dark. Does this monitor deliver there?
I was most confused when doing research for the motherboard and processor. I think the K-series are the ones you can overclock, right?
PCPartPicker part list / Price breakdown by merchant
|CPU||Intel Core i5-4690K 3.5GHz Quad-Core Processor||$229.94 @ OutletPC|
|Motherboard||MSI Z97 PC MATE ATX LGA1150 Motherboard||$89.78 @ OutletPC|
|Memory||Corsair Vengeance 8GB (2 x 4GB) DDR3-1600 Memory||$75.99 @ Amazon|
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|Case||Fractal Design Define R4 Blackout ATX Mid Tower Case||$119.99 @ NCIX US|
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|Monitor||Acer H236HLbid 60Hz 23.0" Monitor||$149.00 @ B&H|
|Keyboard||Logitech MK120 Wired Slim Keyboard w/Optical Mouse||$14.98 @ OutletPC|
|Prices include shipping, taxes, and discounts when available||$863.32|
|Generated by PCPartPicker 2014-11-16 22:45 EST-0500|